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Industrial Grade Induction Billet Heater For Uniform Heating And Minimal Thermal Loss In Steel Manufacturing
Product Summary
Industrial Grade Induction Billet Heater Engineered For Uniform Heating And Minimal Thermal Loss In Steel Manufacturing Industrial Grade Induction Billet HeaterEngineered for uniform heating and minimal thermal loss in steel manufacturingProduct OverviewNewest IGBT Electromagnetic Induction Heating ...
Basic Properties
Certification:
CE
Trading Properties
Minimum Order Quantity:
1
Price:
10000
Product Description
Industrial Grade Induction Billet Heater Engineered For Uniform Heating And Minimal Thermal Loss In Steel Manufacturing
Industrial Grade Induction Billet Heater
Engineered for uniform heating and minimal thermal loss in steel manufacturing
Product Overview
Newest IGBT Electromagnetic Induction Heating Furnace providing professional induction heating solutions for industrial applications including forging, brazing, bending, and hardening processes.
Technical Specifications
| Model | SSF-30 | SSF-50 | SSF-60 | SSF-80 | SSF-120 | SSF-160 |
|---|---|---|---|---|---|---|
| Rated Power Output | 30KW | 40KW | 60KW | 80KW | 120KW | 160KW |
| Working Frequency | 10-30KHz | 10-30KHz | 10-30KHz | 10-30KHz | 10-30KHz | 8-15KHz |
| Power Capacity | 38KVA | 50KVA | 75KVA | 100KVA | 150KVA | 200KVA |
| Input Current | 48A | 63A | 97A | 135A | 195A | 240A |
Input Power: 380V/50Hz or 400V 3 phase 4 lines
Working Voltage: 342V-430V
Cooling Water Flow (0.1Mpa)
| Component | SSF-30 | SSF-50 | SSF-60 | SSF-80 | SSF-120 | SSF-160 |
|---|---|---|---|---|---|---|
| Power Unit | 27L/min | 32L/min | 40L/min | 33L/min | 56L/min | 56L/min |
| Transformer | 26L/min | 29L/min | 41L/min | 32L/min | 68L/min | 68L/min |
Weight & Dimensions
| Component | SSF-30 | SSF-50 | SSF-60 | SSF-80 | SSF-120 | SSF-160 |
|---|---|---|---|---|---|---|
| Power Unit Weight | 39KG | 60KG | 68KG | 99KG | 130KG | 140KG |
| Transformer Weight | 29KG | 34KG | 53KG | 63KG | 88KG | 120KG |
| Power Unit Dimensions (mm) | 365×500×790 | 405×505×860 | 400×540×970 | 750×500×1040 | 550×600×1380 | 550×600×1380 |
| Transformer Dimensions (mm) | 320×320×310 | 320×360×310 | 410×470×385 | 410×470×385 | 405×555×380 | 810×410×440 |
Applications
Induction Forging
Pre-heating metals before forging to 1,100-1,200°C to increase malleability and aid flow in forging dies. Benefits include less oxidation, precise temperature control, rapid heating, improved workpiece quality, and protection of forging machine tools.
Induction Brazing
Metal-joining process where two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
Induction Bending
Uses inductors to locally heat pipe or tube while an accurate drive system pushes the material in a desired radius. The hot section forms at the set radius and is cooled by water. Widely used in oil and gas industry.
Bending range: diameter 159-762 mm, thickness 5-35 mm
Hardening Induction Heating
The most common form of heat treatment, widely used on shafts, gears, pipes, and other parts in automotive industry. Induction power is applied to the surface, heating to required depth, then cooling rapidly by water, oil, or other cooling medium.
Key Features
- Independent Research, Design, Production and Development by Duolin
- Newest IGBT inversion technology with LC series resonance
- Different models use same circuit board, reducing spare parts inventory
- Passed EMC and Low voltage test for CE certification
- Manufactured to ISO9001-2008 standards
- Complete support system including furnace, feeding and delivery system, water cooling system, infrared thermometer
- Special PLC program for easy integration into production lines and automation
- Customized local input power options: 400V+/-10% 50Hz or 600V 60Hz
Forging Induction Heating
Induction hot forging and forming heats metal material to 1,000-1,250°C. Widely used in metal and foundry sectors for materials including aluminum, carbon steel, brass, and copper.
DUOLIN Induction Forging Types
- Full Forging: Carried out in induction furnace with continuous feed system pushing billets through heating tunnel coils, followed by hot forging using localized compressive forces
- Partial Forging: Heating the end of a bar to allow material upset into a head (e.g., bolt manufacturing), with cold raw material heated one piece at a time or on continuous feed basis
Advantages
- Maximum carbon steel production: 3 T/hour
- Special heating furnace required for workpieces above 140mm diameter or 400mm length
- Uniform heating with temperature monitoring
- Rapid heating with minimal oxide layer formation
About Chengdu Duolin Electric Co., Ltd
Duolin Induction aims to provide clients with efficient, cost-effective solutions for industrial heating processes. We specialize in advanced induction heating technology for engineering, manufacturing, and service applications including melting iron ore, heat treating, brazing, hardening, normalizing, annealing, preheating, welding, tube and pipe bending, and other metal-related industries.
With over 20 years of experience, Duolin serves clients worldwide with valuable and reliable heating process solutions. Our team provides customized induction coils and frequency equipment selection to maximize your operational efficiency and profitability.
Why Choose Duolin?
- Team Expertise: Industry experts with over 20 years of experience
- Custom Solutions: Design the most suitable equipment for your specific workpiece requirements
- Proven Experience: Established since 1994 with mature, reliable technology
- Continuous Innovation: Ongoing development with two national patents obtained
- Quality Focus: "Quality is our culture" philosophy
- Complete Capabilities: Fully equipped with comprehensive production machinery and facilities
Product Details
Highlight:
industrial induction billet heater
,induction billet heater for steel
,Electromagnetic induction billet heater
Working Voltage:
380-480V 3 Phase 50Hz Or Customized
Power Factor:
0.95
Cooling Method:
Water
Rated Power Output:
30KW | 40KW | 60KW | 80KW | 120KW | 160KW
Working Frequency:
10-30KHz | 8-15KHz
Input Current:
48A | 63A | 97A | 135A | 195A | 240A
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